Biscuit Machinery

We offerHorizontal Dough Mixer with Extra heavy duty Double sigma arm type with Capacity 400kg flour plus other Ingredients with following features.

• Heavy duty, Robust construction Horizontal Sigma Arm type Batch Mixer suitable for all kinds of Soft & Hard Doughs.
• Double Sigma Arm principle ensure homogenous mixing.
• Most suitable for Maries & Cracker type Hard Dough because of heavy construction.
• Revolutionary centre tilting design with both side possibility for easy discharge. Absolutely no tilting stresses at an mechanism.
• Extensive use of Stainless Steel through out the machine.
• All construction in Mild Steel for prevent contamination.
• Single piece mixing bowl in Stainless Steel to prevent contamination.
• Built in insulated cooling jacket to control Dough temperature and bowl surface temperature.
• Leak proof mixing bowl with revolutionary Teflon Shaft Seals, which are easily removable.
• Air-de-lock valve and bowl drain valve for sanitation.
• Heavy duty double row deep grooves ball bearings for mixing arms to prevent bearing failure during extended work-cycles.
• Cast stainless steel mixing arms.
• Heavy duty alloy steel helical arm gears duly hardened.
• Fixed canopy at the top, made of Stainless steel with scrapper for easy automatic charging of the mixer.
• Teflon Seals between canopy and mixing bowl is 24" for easy transfer to dough trolley/truck
• Bumper Guard to prevent damage from trolley/truck.
• Electrical overload protection. 

Optional features:

• Variable frequency drive with single speed motor integrated into a control panel with digital Meters for voltage, current and frequency and safety lights.
• PLC control coupled with interactive display panel with  Software 
• Central lubrication system.
• Dough temperature indicator.

This machine is required to make and cut biscuits in to the desired shape from dough sheet supplied by the sheeters / gauge rollers. The dough sheet is made out of fermented dough or soft sweet dough.

Twin cutting roll system. One for printing and other for cutting for uninterrupted and for top quality production with option to use single or both cutting rolls. In double roll cutting machine the upper surface of the biscuit remains more smooth and leveled if compared with single cutting roller unit. Also, the production remains uninterrupted because of no die choking.

• Damping and scraping/cleaning of cutting web as standard.
• Air blowers between gauge rolls and before cutting (optional).
• All conveyors will have manual tentioner,
• pneumatic side tracking control with individual speed controls (V.F.D.).
• Independent speed control for cutting web and cutting rolls for smooth and accurate cutting.
• Scrap pick-up with cross conveyor as standard up to laminator.
• Swiveling type panner web with individual speed control.
• CAS-CADE control system for full line for both upstream and downstream speed settings.
• All contact parts, outside covers and deckings of SS (optional).
• All geared motors of SEW / Bonfiglioli make.
• All drives outboard mounted with minimum chain use.

With rich expertise in the industry, we are offering a wide gamut of Hard Dough Machinery, which is a biscuit machine and mainly used for preparing all kinds of hard biscuit, crackers. Fabricated utilizing high grade raw material and advanced technology, these machines help to create a puffy pastry-like structure, which is of vital for the quality level and consequently for the sales success. Moreover, the quantity and weight of dough increased and improved by laminating of dough band.

Baking:

Our cyclotherm tunnel type indirect heating oven offers a still, radiant heating system with excellent control. The heat is radiated from a series of lateral tubes mounted above and below the band, which carry the products of combustion from the burner (one per zone) through the baking chamber. This gives the oven its characteristic  bake and also means that the oven can be run on any type of fuel i.e. oil or gas.

Design:

• Sliding type side  covers of Stainless Steel glossy finish.
• Heavy duty construction.
• Heavy duty wire band, Z-47 type with auto band tensioner, top/bottom band cleaning rotary wire
• brushes with separate motors, idler rollers for return journey of wire band.
• Firing chamber in Stainless Steel including expansion joints. Pre-heating of wire band
• during return journey (optional).
• Safety Heavy duty construction
• Safety windows are provided on non-operating sides.